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Standardized Process Solutions with Different Levels of Automation Available | Part 11 Roadmap | S88 Based Tank Farm Automation Systems

Biotech_Lifescience Life Science Manufacturing Maturity Begins
 
 

The maturation of biotech companies to consistently profitable enterprises is based primarily on their research and development success. After a pipeline of products has been developed, manufacturing excellence becomes the focus. Several internationally recognized firms have reached this point and are focusing on manufacturing processes that are predictable, reliable and cost efficient.

 
Advanced Automation Project Performance

Over the last 10 years Mangan has developed biotech facility automation work processes that offer predictable project and system performance. Front End Loading, Define and Select Stages, Full Design and Training Documentation, Software Modularity, FAT, SAT, IQ and OQ Templates are standard tools for project automation performance. Web based project management and unitized and quantifiable work make the project progress visible to all.

S88 MBA Benefits Realized
Biotech_S88
   
 

Application of S88 Batch Technology on several vendor platforms has provided our clients with predictable and modular control. The system documentation is clear. The levels of operation are tailored to each process. The library of process units are standardized, improving reliability. All manufacturing steps are automatically logged, enabling enterprise historians to record them.

Standardized Process Solutions with
Different Levels of Automation Available

Mangan has developed specialized process control solutions for a host of biotech processes. These all have several levels of automation available to select. They can be incorporated into the assortment of control hardware and software platforms, including the ability to be integrated into existing systems that have several vendor products incorporated. The processes include:
Manufacturing Processes
Small Molecule
Buffer Preparation
Purification
Fermentation
Centrifugation
Fill and Finish
Labeling Systems Utilities
Clean Steam Generation
Clean Air
Instrument Air
RO Systems
Glycol Systems
Liquid Nitrogen
WFI Systems
Purified Water
Clean in Place (CIP)
Clean Out of Place (COP)
Chemical Distribution
Labware Washers Equipment Controls and Monitoring
Reactors (Large and Small)
Fermentors
Lyophilizers
Filling Systems
Chromatography Skids
Dilution Skids
Purification Skids
Monitoring Modules
Centrifuge
CIP Systems
COP Systems
Labware Washers
Steam Generators
Ro Systems
WFI Systems
Air Handling Units
Humidifiers
Incubators
Freezers
Refrigerators Building Management
HVAC Controls
Critical Laboratory Equipment Monitoring (CLEMS)
Room pressurization, Humidification and Temperature control

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Part 11 RoadMap
Orange Rule
  With this assortment of work processes, technology and solutions as the basis. Mangan has been able to develop an enterprise wide approach to Part 11 Compliance. These have used existing infrastructure as the foundation, lowering the cost significantly. They have been incremental, offering our clients the ability to migrate at the appropriate pace. Most of all, they have been highly functional, employing the most advanced industry historian features, and providing our clients with compliant systems that benefit their manufacturing processes.

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S88 Based Tank Farm Automation Systems

Automated Daily Schedule development and interface
"Drag & Drop" schedule management tools
Standardized movement structures that guarantee interlocks are performed and contamination is avoided
Extensive library of Tank Farm functions assure consistency and comprehensive application of standardization
Local historians provide auto-prover, auto-meter, auto-ticket and auto-report writing functions

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