Mangan, Inc. - Project Archives 2000-04

PROJECT YEAR 2004 | 2003 | 2002 | 2001 | 2000 | 1999-1996

General Project Characteristics

With over 100 projects per year, the majority awarded non-bid by repeat clients, project listings can becomes cumbersome and repetitive. However, to represent the flavor of our work and experience find here a list of Representative Projects per year.

All clients, sites and other project specifics have been generalized for reasons of confidentiality. Specifics and References can be provided upon qualified request.

A characteristic of Mangan is our practice of blending with project teams assembled by our clients. To represent the ways this can be arranged a legend is shown for each representative project identifying the areas of work in typical automation projects. The areas we were responsible for are indicated with a [•]. Although there are any number of arrangements for project teams, they all have one thing in common: the break-out and teaming made the most sense for our clients.

Key:

Symbol	Scope Description
FEL	Front End Loading
PM	Project Management
E	Engineering
I	Integration and/or Fabrication
P	Procurement
CM	Construction Management
C	Construction
Tr	Operations, Maintenance and/or Engineering Training
Te	Testing
C/V	Cutover and/or Validation
S	Support post start-up
M	Full or part time Maintenance

2004 Representative Projects

Oil and Gas Facilities Automation Projects
Scope: Mangan Inc. provided all necessary services for the replacement of a combination of pneumatic controllers, Ronan panels and legacy PLC’s (72 different manufacturers, models or versions) with a new Siemens PCS7 hybrid control system. This project included five oil and gas production facilities (four offshore and one onshore) and involved the design, installation and hot cutover of approximately 25,000 loops. Mangan Inc. successfully completed this lump sum EPC project in 2004 on schedule and budget, with less than 2% change orders.

•	•	•	•	•	•	•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Sulfur Plant CEMS Analyzers
Scope: Engineer, design and fabricate three (3) Continuous Emissions Monitoring Systems, program PLC’s, establish fiber optic communications with associated alarms and operator interface.

•	•	•	•	•	•			•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Ground Level Monitoring System
Scope: Design wireless communications network for six (6) hydrocarbon analyzers and three (3) weather stations in remote locations.

		•		•				•		•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Critical Lab Equipment Monitoring Systems (CLEMS) Design
Scope: Engineer, design and fabricate 4 PLC panels for monitoring lab equipment with associated reporting and alarming.

		•	•	•				•		•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Octane Engine Upgrade Engineering
Scope: Replace obsolete COMOC system with Falling Level Octane Analyzer. eplace points that interface with BRC/BPC and reconfigure AM program. Automate Certification report to be generated by Honeywell TDC system using a CLX Processor to extract and pass data from the Falling level computer to Honeywell via a PLCG.

•	•	•	•	•			•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Offshore Historian Installation
Scope: Install new historian systems on two (2) oil and gas offshore production platforms. Design and install corporate historian network and associated firewalls for communications and remote system management.

•	•	•	•	•			•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

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2003 Representative Projects

Refinery Steam Plant Modernization
Scope: Replace obsolete steam plant and precipitator control room and associated equipment, add safety interlocks for cat cracker and boiler, and modify precipitator controls and safety interlocks.

•		•	•		•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Oil Production Facilities Automation Project
Scope: Replacement and upgrade of (5) production site's control systems (700 wells and related processing systems) with a new hybrid based instrument, safety, automation and information system infrastructure.

•	•	•	•	•	•	•	•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Cogen Emissions Monitoring Upgrade
Scope: Replace aging emissions monitoring systems on 4 Cogen Trains, ncluding associated plant and regulatory data acquisition systems.

•	•		•	•	•		•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Pipeline Delivery & Stubline Automation
Scope: Replacement of obsolete terminal and stubline control systems with new PLC based controls, local HMI and satellite communication to Central SCADA Master.

•	•	•	•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery FCC Main Air Blower Modernization
Scope: Concurrent with an MAB Mechanical Upgrade, replace all local control and instrumentation with a new pre-fabricated Local Panel with equipment safety, speed, anti-surge, vibration, logic and process controllers, local HMI and remote control and indication.

•			•	•			•	•		•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Biotech Mfg Building Control System Upgrade Project
Scope: Install and commission a new HMI and SQL Server database Statistical Process Control System.

•	•	•	•	•	•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Pipeline Terminals Upgrade
Scope: Replacement of obsolete control hardware with new PLC/HMI based systems for Pipeline Delivery Station and Truck Terminal Control Systems.

•	•	•	•	•	•			•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

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2002 Representative Projects

Refinery Clean Fuels & FCC Upgrades
Scope: Modifications to a number of existing refinery units, with associated and selective upgrade to the plant safety, DCS and PLC based control systems.

•			•		•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery In Line Blender
Scope: Replacement of existing refinery blender systems with new NIR Analyzer based automatic blenders, on a new DCS, and w/ interface to existing tank gauging systems.

•	•	•	•	•	•		•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Oil Production Facilities Automation FEL
Scope: Development of front end loading deliverables, including a menu of options, for a facility wide instrument, safety, automation and historian upgrade.

•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Pipeline Stubline Automation
Scope: As a continuing phase of a system wide automation project, replacement of obsolete terminal and stubline control systems with new PLC based controls, local HMI and satellite communication to Central SCADA Master

•	•	•	•		•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Gas Storage & Transmission Facility CEMS
Scope: Replace predictive emissions monitoring systems with 5 new continuous extractive analyzer based emissions monitoring systems with regulatory and plant data acquisition systems.

	•	•	•	•	•	•	•	•	•		•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Biotech Mfg Building Lyophilizer Project
Scope: Install new Manufacturing Control System for a new lab and process design facility in a biotech plant.

•	•	•	•	•			•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Pipeline Regional SCADA Upgrade
Scope: Replacement of existing obsolete control systems and instrumentation for 12 pipeline stations, with new state of the art hardware.

•	•	•		•	•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

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2001 Representative Projects

Pipeline Automation
Scope: As a continuing phase of a system wide automation project, replacement of existing obsolete control systems with new state of the art hardware, and installation of modular software that initiates standardized O&M practices.

•	•	•	•	•			•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Chemical Plant Electrical Modernization
Scope: Replace obsolete medium and low voltage power distribution systems to improve plant reliability.

•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Carbon Plant Modernization
Scope: Reinstrumentation of a refinery carbon plant, including replacement of existing control systems hot.

•	•	•	•		•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Chemical Plant Blender Modernization
Scope: Installation of new blend manifold and control systems, replacing manually operated blend operations with a new automated batch control system.

	•	•	•	•	•	•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Chemical Plant Automation
Scope: Reinstrumentation of a chemical plant, including replacement of existing control systems hot, with new batch control system on a hybrid control platform.

•	•	•	•	•	•	•	•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Crude Unit CEMS NOx Reduction and Safety Systems
Scope: For BAAQMD Nox Rule compliance, install 4 new CEMS, with plant safety systems for adjacent refinery units.

	•	•	•	•				•		•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Specialty Chemical Enterprise Wide Historian Installations
Scope: Installation of plant historians on 6 specialty chemical plants throughout the country, with intranet based communication to company headquarters.

•

FEL

C/V

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2000 Representative Projects

Pipeline Prototype Automation Project Scope: Prototype development, installation and commissioning of a new standardized and modular control system for a pipeline automation system upgrade program.

•	•	•	•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinerywide Product Blender Analytical System
Scope: Installation of process analyzers at process units and pre & post blend manifolds, and the installation of a refinerywide process SCADA as a part of a Clean Fuels Projects.

•			•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery CEMS DAS Replacement
Scope: Replace failing CEMS data acquisition system, resident on top of a refinery-wide emissions monitoring network, communicating continuously to refinery process and information systems, and daily to local agencies.

•			•	•			•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Crude Unit Reinstrumentation
Scope: Reinstrumentation of a process unit, including replacement of existing control systems hot, and the rebuild of an old control room without interrupting plant operation.

•	•	•	•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Boiler Feedwater Recycled Water Upgrades
Scope: Installation of new MF/RO off plot systems for Boiler Feedwater to an existing refinery distribution system.

	•	•	•	•	•		•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Biotech R&D Building Managment Systems
Scope: Install new Building Management System for an existing lab and process design facility in a biotech plant.

•	•	•	•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

Refinery Marine Terminal VRC Upgrade
Scope: Reverse engineer large VR SCADA to identify operational problems, simplify operating procedures, and reprogram systems to operate reliably.

•	•	•	•				•	•	•	•
FEL	PM	E	I	P	CM	C	Tr	Te	C/V	S	M

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1500 West Carson, Suite 100 • Long Beach, CA 90810
(310) 835-8080 •
© 2007 Mangan, Inc. All Rights Reserved
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