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PROJECT YEAR 1999 | 1998 | 1997 | 1996 | 2000-2004
 
 
General Project Characteristics
  With over 100 projects per year, the majority awarded non-bid by repeat clients, project listings can becomes cumbersome and repetitive. However, to represent the flavor of our work and experience find here a list of Representative Projects per year.

All clients, sites and other project specifics have been generalized for reasons of confidentiality. Specifics and References can be provided upon qualified request.

A characteristic of Mangan is our practice of blending with project teams assembled by our clients. To represent the ways this can be arranged a legend is shown for each representative project identifying the areas of work in typical automation projects. The areas we were responsible for are indicated with a [•]. Although there are any number of arrangements for project teams, they all have one thing in common: the break-out and teaming made the most sense for our clients.
 
Key:		  
Symbol Scope Description
FEL Front End Loading
PM Project Management
E Engineering
I Integration and/or Fabrication
P Procurement
CM Construction Management
C Construction
Tr Operations, Maintenance and/or Engineering Training
Te Testing
C/V Cutover and/or Validation
S Support post start-up
M Full or part time Maintenance
1999 Representative Projects
 
 
Chemical Plant - Hybrid DCS and Safety System
Scope: Grassroots construction of a new chemical plant adjacent to an existing refinery, and including a new hybrid control system for the batch and process control. Mangan brought in to remediate off-schedule and technically incomplete installation.



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FEL PM E I P CM C Tr Te C/V S M


Refinery Coker Reactor SSD
Scope: Install new reactor pressure safety interlock system including new field instrumentation and local control room operator interface.

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FEL PM E I P CM C Tr Te C/V S M


Paper Plant Boiler Safety System
Scope: Replace electro-mechanical based boiler shutdowns with new triple redundant safety system.
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FEL PM E I P CM C Tr Te C/V S M


Biotech Building Management System Upgrade
Scope: Install new Building Management System for an existing lab and process design facility in a biotech plant.
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FEL PM E I P CM C Tr Te C/V S M


Refinery SRU Safety System
Scope: Replace existing Sulfur Plant controls with a new DCS and Safety System for a Sulfur Plant.
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• •


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FEL PM E I P CM C Tr Te C/V S M


Refinery Boiler Feedwater System Off-sites
Scope: Installation of new MF/RO off plot systems for Boiler Feedwater to an existing refinery distribution system.

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FEL PM E I P CM C Tr Te C/V S M


Refinerywide Shipping & Transfer System SCADA
Scope: Install refinerywide SCADA for remote control of shipping and booster pumps, motor operated valve manifolds and tank gauging systems.

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•
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FEL PM E I P CM C Tr Te C/V S M

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  1998 Representative Projects
 
 
Refinery SRU Plant DCS & Instrument Modernization
Scope: Replace obsolete control equipment, add new DCS extension from the plant-wide system, and add a new safety system for an existing Sulfur Plant.
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• • • •
FEL PM E I P CM C Tr Te C/V S M


Refinery Electrical Energy Management System
Scope: Install refinerywide energy management system to: shed loads in the event of a utility trip; monitor and reduce circulating currents; and monitor load centers.
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• • • •
FEL PM E I P CM C Tr Te C/V S M


Refinery SRU 02 Enrichment Control System
Scope: Install a temporary PLC/HMI based control system, w/ eventual cutover to new DCS, for an SRU O2 Enrichment process plant addition.
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FEL PM E I P CM C Tr Te C/V S M


Biotech Building Fermenter Control Replacement
Scope: Replace existing process fermentors with a new biotech product fermentor control system to acquire FDA cGMP process validation.
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FEL PM E I P CM C Tr Te C/V S M


Biotech Process Chromotgraphy Modules
Scope: Installation of new chromotography skids with advanced automation capabilities in an existing biotech manufacturing facility.
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FEL PM E I P CM C Tr Te C/V S M


Refinery Fractionation Unit DCS & Instrument Moderniation
Scope: Reinstrumentation of a process unit, including replacement of existing control systems hot, and the rebuild of an old control room without interrupting plant operation.
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FEL PM E I P CM C Tr Te C/V S M


Golf Ball Plant Automation
Scope: Installation of a new golf ball production line, start to end, with high level automation for all production processes.

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FEL PM E I P CM C Tr Te C/V S M
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1997 Representative Projects
 
 
  Refinery DCS Consolidation
Scope: Relocate and replace 4 local control rooms into a new central control room for 1/2 of the refinery units.
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• • • • • •
FEL PM E I P CM C Tr Te C/V S M


Refinery FCC Power Recover Train Instrument Modernization
Scope: Replace obsolete power recovery train control system with new local PLCs, machinery protection systems and TMR shutdown systems.
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• •


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FEL PM E I P CM C Tr Te C/V S M


Refinery FCCU Safety System
Scope: Replace obsolete control equipment, add safety instrumentation and triple redundant safety shutdown system for a refinery cat cracker.
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FEL PM E I P CM C Tr Te C/V S M


Biotech Manufacturing Building Control System Replacement
Scope Replace existing utility control systems for major biotech manufacturing facility, without interrupting production or validation.

• • • • • • • • • •
FEL PM E I P CM C Tr Te C/V S M


Pipeline SCADA
Scope: Installation of new oil pipeline from several Bakersfield origins, through downtown LA, to So Cal refineries, including new SCADA w/ world class leak detection system.
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FEL PM E I P CM C Tr Te C/V S M


Refinery & Pipeline Shutdowns
Scope: Install SCADA to SCADA interface to facilitate the remote shutdown of refinery shipping pumps by separate pipeline operations.
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FEL PM E I P CM C Tr Te C/V S M


Pipeline Energy Management System
Scope: Install energy management database (MS Access) to measure and compare pipeline energy utilization, scheduling and contract purchase options.
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FEL PM E I P CM C Tr Te C/V S M

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1996 Representative Projects  
 
Refinerywide Continuous Emissions Monitoring Systems
Scope: For SCAQMD RECLAIM compliance, install 34 new CEMS and a refinerywide DAS.
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FEL PM E I P CM C Tr Te C/V S M


Refinerywide Continuous Emissions Monitoring Systems
Scope: For SCAQMD RECLAIM compliance, install 22 new and modify 10 existing CEMS and a refinerywide DAS.
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•
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FEL PM E I P CM C Tr Te C/V S M


Refinerywide Continuous Emissions Monitoring Systems
Scope: For SCAQMD RECLAIM compliance, install 15 new and modify 8 existing CEMS and a refinerywide DAS.

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•
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•
FEL PM E I P CM C Tr Te C/V S M


Refinerywide Continuous Emissions Monitoring Systems
Scope: For SCAQMD RECLAIM compliance, install 14 new and modify 7 existing CEMS and a refinerywide DAS.
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•
• • • • •
FEL PM E I P CM C Tr Te C/V S M


Refinerywide Continuous Emissions Monitoring Systems
Scope: For SCAQMD RECLAIM compliance, install 12 new and modify 4 existing CEMS and a refinerywide DAS.
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FEL PM E I P CM C Tr Te C/V S M


Refinery Unit Safety System Upgrades
Scope: Replace obsolete control equipment and add a redundant safety instrumented system for a gas oil hydrotreater.
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FEL PM E I P CM C Tr Te C/V S M


Ammonia Plant DCS Upgrade
Scope: De-mothball idled ammonia plant, and replace all obsolete instruments and controls with new hybrid based control and safety systems.

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FEL PM E I P CM C Tr Te C/V S M


Lube Plant Electric Distribution System Modernization
Scope: Replace obsolete medium voltage power distribution and control system in a minimal outage period, and re-using existing switchgear houses.

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FEL PM E I P CM C Tr Te C/V S M


Geothermal Power Plant
Scope: Install new geothermal plant on an idled volcano in Indonesia, including new central control room and all required plant instrumentation.

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FEL PM E I P CM C Tr Te C/V S M


Refinerywide Furnace Safety System Upgrades
Scope: Replace 15 electro-mechanical based furnace shutdowns with triple redundant PLC based safety instrument systems.
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FEL PM E I P CM C Tr Te C/V S M


Refinery Clean Fuels Upgrades
Scope: : Addition of (3) new process units and modifications to all existing units, with associated and selective upgrade to the plant control systems.
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FEL PM E I P CM C Tr Te C/V S M


Refinery Fire Repair
Scope: Fire Rebuild for a damaged Coker plant, consisting of the replacement of all homerun control system wiring in a 17 day critical path window.

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FEL PM E I P CM C Tr Te C/V S M


Refinerywide Unit Safety System Upgrades
Scope: As a part of an Instrument Modernization Project, development of refinery SIS standards, followed by the installation of 3 new triple redundant refinery safety shutdown systems for a hydrocracker, hydrotreater and hydrogen process units.
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FEL PM E I P CM C Tr Te C/V S M

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