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ENGINEERING

Full Service Engineering & Automation Services For Our Refinery Clients
Whether it’s a front end loading project or a fully integrated solution, our experienced staff is prepared for the task. Engineering & Automation expertise in all industry facilities and units ensures that the product delivered is of the highest caliber.

We have a staff of registered professional engineers and control systems specialists located across the United States with expertise in Engineering, Automation, Commissioning, and Project Management allowing our company to offer a complete and fully documented design package that meets the requirements of the end user.
   

Engineering Disciplines Served:

o Electrical o Control System Automation
o Mechanical o Civil
o Process  
PROJECT MANAGEMENT
 
 
 
Fully Qualified & Certified Project Managers
Our managers apply industry best practices with recognized strategies from accepted standards to every project. Their extensive experience within a variety of refineries and clients allow them to handle almost any size of project or application. From software development to process mapping—and any engineering project desired—our Project Management team will keep projects on track and ensure their correct implementation.
   

Project Tracking Tools:

o Remote Client Access o Client Specific Reporting Templates
o Project Workflow Templates o Earned vs. Spent Tracking & Reporting
o Primavera/Expedition  

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ENTERPRISE SOLUTIONS
 
 

Today’s Global Market Demands Process Control Systems Efficiently Transact Data & Information With Enterprise Applications & Services
This may be as simple as collecting regulatory data and providing secure data exchange, or integrating a corporate batch scheduling and processing system for product.

Today’s Enterprise Business Systems Provide Performance & Utilization Metrics For More Efficient Use Of Resources
We pride ourselves on being a leader in the integration and bridging of business systems to leading process controls technology. This includes application development and web enablement, data logging and reporting services, manufacturing execution and batch process systems, legacy systems data integration, enterprise data, and reporting services.

Our enterprise application integration professionals come from both enterprise systems and process controls backgrounds to help bridge the divide between the IT and process worlds. By leveraging our knowledge of both environments, we can help your organization quickly assess and create a powerful strategy to take your process control data and enterprise applications to the next level.

 
APPLICATION INTEGRATION
Application Development MES & Batch Processing
MS.Net Managed Application Development SAP/PeopleSoft
Delphi S88 Batch Execution
VB/C++ Custom MES Solutions Development
Microsoft .Net Web Applications & Services  
Linux, Apache, MySQL, PHP (LAMP) Web Applications
& Services
Legacy Systems Integration
OPC Data Integration& Custom Data Adapters Unix\VAX Data Integration
Controls-To-Web Integration & Development Services Data Bridge Via OPC Development
Custom Operations Enterprise Data Integration Services Legacy Controls Reporting
   
Historian Data Logging & Reporting Enterprise Data Integration & Reporting
Aspen Oracle
Pi MSSQL
Canary MySQL
OPC/OLEDB Capture INGRES
KPI, Regulatory & Efficiency Reporting Services  

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SYSTEM UPGRADE & MIGRATION
 
 
 
  Mangan provides Distributed Control Systems (DCS) Upgrade & Migration Services That Minimize Downtime and Maximize Productivity, Safety & Process Planning
As guardians and custodians of our clients’ assets on project and maintenance tasks, we are keenly aware of the risks associated with transitioning from one platform to another. We developed a process to migrate Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) that is both safe and effective with minimized risk. We build our foundation on the premise that a complete understanding of the operated process systems is necessary to effectively convert controls, networks, or other technologies. Our functional and operational knowledge of Honeywell TDC, Rockwell, Siemens, and other DCS and PLC legacy systems within the refinery world makes us an ideal choice to convert to newer technologies.
   

A Proven Track Record With:

o Emerson Delta V o Allen Bradley Control Logix
o Honeywell Experion o Many others
o Siemens PCS 7  
   
SAFETY SYSTEMS
Providing Safety Instrumented System (SIS) Services To Refinery Clients
We understand the risks involved in the design of a system that must respond consistently and predictably to potentially hazardous conditions. That’s why we employ a trained staff of highly qualified engineers ready to assess, define, and implement strategies that can protect personnel and client investments.
 

Personnel Service:

o Existing Safety Systems Evaluations o Expertise in Triconex Trident Logic Solver Design &
   Implementation
o TÜV Certified Functional Safety Engineer o Offline & Online Testing
o Assistance & Support with SIL & HAZOP Review o Full Commissioning, Cutover
o Management of Change (MOC) Support  

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TRAINING
 
 
  A Comprehensive, Structured & Organized Training Program Ensures Internal & External Expectations
Are Met Without Compromising Quality
A full year curriculum of coursework dedicated to the refining industry has been developed with our clients’ goals and objectives in mind including full day classes offered monthly to cover a series of topics. All training is closely managed to ensure it remains timely, topical and is updated as technology, processes and implementation requirements advance.
 
 
   

Full Day Classes:

o Personnel, Equipment & Process Safety o Documents, Drawings & Deliverables
o Refinery Processes, Equipment & Instrumentation o Controls & Network Systems
o Project Management o Electrical & Instrumentation
o Codes & Standards  
 
CEMS/ANALYZERS
  Mangan Provides A Variety Of Services For CEMS & Analyzers
Conceptual Study: Review regulatory requirements, facility survey, technology analysis, complete options review, budgetary scope & schedule, estimate +20%
Preliminary Engineering: P & IDs, installation sketches & documentation, data sheets & specifications, DAS specifications, hardware & software quotes, definitive scope & schedule, estimate +10%
Engineering, Integration, Installation: Engineering, procurement, construction, commissioning
Administration: Daily reporting oversight, coordination of analyzer information, performance management
Maintenance: Q A & QC measurement & analysis, daily preventive maintenance, call-out support, re-certification coordination ms

 

Life Cycle of a Typical Analyzer

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1500 West Carson, Suite 100 • Long Beach, CA 90810
(310) 835-8080 • information@manganinc.com
© 2007 Mangan, Inc. All Rights Reserved
*All testimonials, although anonymous on our site, are available for further inquiry to qualified requestors.